4th Gen Torque Specs
Air fuel control banjo screw (in pump) = 9 ft/lbs
Air fuel control fitting (in head) = 6 ft/lbs
Alternator ground cable mounting to bloc = 18 ft/lbs
Alternator mounting to water pump inlet = 30 ft/lbs
Alternator pulley = 60 ft/lbs
Alternator support (upper) = 18 ft/lbs
Battery cable (negative) mounting to block = 57 ft/lbs
Belt tension-er mounting = 32 ft/lbs
Block heater mounting = 9 ft/lbs
Cab heater hose clamp = 35 ft/lbs
Cab heater tubing clamp mounting = 18 ft/lbs
Camshaft thrust plate = 18 ft/lbs
Clutch cover mounting to flywheel = 17 ft/lbs
Connecting rod (alternately tighten in 3 steps)
Step 1 = 26 ft/lbs
Step 2 = 51 ft/lbs
Step 3 = 73 ft/lbs
Cooling fab mounting to fan clutch = 15 ft/lbs
Crossover clamp (air) = 44 ft/lbs
Cylinder head mounting bolts
1.All bolts = 66 ft/lbs
2.Long bolts = 89 ft/lbs
3.Tighten all bolts additional 90 degrees
Exhaust manifold = 32 ft/lbs
Exhaust outlet pipe-v band clamp = 72 ft/lbs
Exhaust pipe clamp mounting = 20 ft/lbs
Exhaust pipe steady rest mounting to trans = 50 ft/lbs
Fan clutch mounting / fan hub (left hand threads) = 42 ft/lbs
Fan hub bracket mounting = 18 ft/lbs
Fan hub bearing retaining cap screw = 57 ft/lbs
Fan pulley to fan hub = 7 ft/lbs
Fan pulley crankshaft = 7 ft/lbs
Fan shroud mounting nuts = 95 ft/lbs
Flywheel bolts = 101 ft/lbs
Flywheel housing adapter = 44 ft/lbs
Front engine mount isolator mounting to mount = 80 ft/lbs
Front engine mount through bolt = 30 ft/lbs
Front engine mount to block = 44 ft/lbs
Front oil filler pipe-access cover = Hand Tighten
Fuel banjo screw (in fuel pump) = 24 ft/lbs
Fuel banjo screw (in head) = 18 ft/lbs
Fuel banjo screw (in injector) = 6 ft/lbs
Fuel filter = Half turn after contact
Fuel heater assembly mounting = 24 ft/lbs
Fuel heater ground mounting to intake manifold = 9 ft/lbs
Fuel link fitting (high pressure) = 18 ft/lbs
Fuel low pressure supple = 18 ft/lbs
Fuel pump drive gear (with pump unlocked) = 48 ft/lbs
Transmission mounting to engine = 30 ft/lbs
Transmission oil cooler line connection = 40 ft/lbs
Transmission oil cooler line flange = 50 ft/lbs
Transmission oil to air cooler hose clamps = 18 ft/lbs
Transmission to clutch housing mounting = 35 ft/lbs
Transmission torque converter mounting = 35 ft/lbs
Turbine housing = 8 ft/lbs
Turbo compressor housing clamp = 75 ft/lbs
Turbo mounting nut = 24 ft/lbs
Turbo oil drain tube = 18 ft/lbs
Turbo oil supply (both ends) = 11 ft/lbs
Vacuum pump mounting = 7 ft/lbs
Vacuum pump to gear housing mounting = 57 ft/lbs
Valve cover = 18 ft/lbs
Vibration damper mounting = 92 ft/lbs
Water hose clamps = 35 ft/lbs
Water inlet connection = 32 ft/lbs
Water pump mounting = 18 ft/lbs
Water temperature sensor = 37 ft/lbs
Shock absorber upper nut = 40 ft/lbs
Shock absorber lower bolt = 100 ft/lbs
Shock tower to frame = 55 ft/lbs
Lower ball joint nut initial torque = 35 ft/lbs
Lower ball joint nut final torque = 148 ft/lbs
Upper ball joint nut = 70 ft/lbs
Lower control arm frame nuts = 200 ft/lbs
Lower control arm axle nut = 200 ft/lbs
Upper control arm frame nuts = 120 ft/lbs
Stabilizer bar frame bolt = 45 ft/lbs
Stabilizer link axle bracket = 110 ft/lbs
Stabilizer link stabilizer bar nut = 27 ft/lbs
Stabilizer link axle bracket (power wagon) = 110 ft/lbs
Stabilizer bar nut (power wagon) = 110 ft/lbs
Hub/Bearing bolts = 149 ft/lbs
Axle nut - Beginning torque = 132 ft/lbs
Axle nut - Then rotate 5 to 10 times with a final torque to = 263 ft/lbs
Track bar to frame (2500/3500 4x4) = 200 ft/lbs
Track bar to axle (2500/3500 4x4) = 200 ft/lbs
Tie rod end nut = 55 ft/lbs
ABS assembly mounting bolts = 11 ft/lbs
ABS assembly ABM screws = 31 ft/lbs
ABS assembly brake line fittings = 170 ft/lbs
Dynamics sensor = 97 ft/lbs
Wheel speed sensors, front sensor bolt = 190 ft/lbs
Wheel speed sensors, bracket to knuckle = 60 ft/lbs
Wheel speed sensors, rear sensor stud = 200 ft/lbs
ABM mounting screws = 53 ft/lbs
RWAL module mounting bolts = 11 ft/lbs
RWAL valve brake line fittings = 170 ft/lbs
Rear wheel speed sensor mounting bolt = 200 ft/lbs
Brake booster mounting nuts = 21 ft/lbs
Master cylinder mounting nuts = 160 ft/lbs
Reservoir retaining screws = 6 ft/lbs
Caliper bleed screws = 14 ft/lbs
Caliper mounting pins, front = 24 ft/lbs
Caliper mounting pins, rear = 22 ft/lbs
Caliper adapter mounting bolts, front (1500) = 130 ft/lbs
Caliper adapter mounting bolts, front (2500/3500) = 275 ft/lbs
Caliper adapter mounting bolts, rear (1500) = 120 ft/lbs
Caliper adapter mounting bolts, rear upper (2500/3500) = 163 ft/lbs
Caliper adapter mounting bolts, rear lower (2500/3500) = 190 ft/lbs
Junction block bolts, front (1500) = 14 ft/lbs
Junction block bolts, rear (1500) = 18 ft/lbs
Junction block bolts, rear (2500/3500) = 7.5 ft/lbs
Brake pedal assembly bracket bolts (1500) = 23 ft/lbs
Brake pedal assembly bracket nuts (2500/3500) = 21 ft/lbs
Support plate mounting bolts/nuts (1500) = 75 ft/lbs
Support plate mounting bolts/nuts (2500/3500) = 150 ft/lbs
Brake line fittings master cylinder = 14 ft/lbs
Brake line fittings junction block (both) = 14 ft/lbs
Caliper brake line banjo bolt, front = 20 ft/lbs
Caliper brake line banjo bolt, rear = 20 ft/lbs
Brake hose bolts to frame, front = 7.5 ft/lbs
Brake hose fitting = 14 ft/lbs
Parking brake pedal assembly (1500) = 18 ft/lbs
Parking brake pedal assembly (2500/3500) = 14 ft/lbs
Hub/Bearing bolts (1500) = 120 ft/lbs
Rotor to hub bolt, rear (2500/3500 DRW) = 114 ft/lbs
Extension to rotor nut, front (2500/3500 DRW) = 128 ft/lbs
Hub/Bearing bolts, front (2500/3500 4x2) = 130 ft/lbs
Pitman arm gear shaft nut (2500/3500) = 177 ft/lbs
Drag link to pitman arm (2500/3500) = 100 ft/lbs
Drag link to tie rod (2500/3500) = 100 ft/lbs
Drag link adjuster clamp (2500/3500) = 40 ft/lbs
Tie rod end to knuckle (2500/3500) = 78 ft/lbs
Tie rod end adjuster clamp (2500/3500) = 40 ft/lbs
Stabilizer bar link to axle (2500/3500) = 50 ft/lbs
Steering damper to axle or linkage (2500/3500) = 75 ft/lbs
Steering damper bracket U-Bolt nuts (2500/3500) = 45 ft/lbs
Track bar to axle - M16 faster (2500/3500) = 200 ft/lbs
Track bar to frame - M16 faster (2500/3500) = 200 ft/lbs
Lug nut 9/16 x 18 with 60 Degree's cone = 130 ft/lbs
Lug nut 9/16 x 18 with 60 Degree's cone (2500/3500 SRW) = 140 ft/lbs
Lug nut 9/16 x 18 with flat washer (3500 DRW) = 145 ft/lbs
Lug nut 9/16 x 18 with flat washer (4500/5500 DRW) = 148 ft/lbs
Spare tire winch = 15 ft/lbs
Jounce bumper bolts =21.5 ft/lbs
Shock absorber, lower nut/bolt = 100 ft/lbs
Shock absorber, upper nut/bolt = 100 ft/lbs
Fuel pump lock (bosch) = 22 ft/lbs
Fuel pump mounting mount = 18 ft/lbs
Fuel pump solenoid = 32 ft/lbs
Fuel pump support bracket = 18 ft/lbs
Fuel pump unlock (bosch) = 10 ft/lbs
Fuel vent screw (in banjo) = 6 ft/lbs
Gear cover = 18 ft/lbs
Gear housing to block = 18 ft/lbs
Injector retaining nuts = 44 ft/lbs
Intake manifold cover = 18 ft/lbs
Intercooler attaching bolts = 17 in/lbs
Intercooler duct clamp nuts = 72 in/lbs
Lift pump mounting = 18 ft/lbs
Lifting bracket (rear) = 57 ft/lbs
Main bearing cap bolts
Step 1 = 45 ft/lbs
Step 2 = 88 ft/lbs
Step 3 = 129 ft/lbs
Oil cooler assembly = 18 ft/lbs
Oil fill tube bracket = 32 ft/lbs
Oil filter = 3/4 turn after contact
Oil pan drain plug = 60 ft/lbs
Oil pan mounting = 18 ft/lbs
Oil pressure regulating plug = 60 ft/lbs
Oil pressure sender / switch = 12 ft/lbs
Oil pump mounting = 18 ft/lbs
Oil suction tube (flange) = 18 ft/lbs
Oil suction tube brace = 18 ft/lbs
Power steering pump to vacuum pump mounting = 18 ft/lbs
Radiator hose clamp - upper = 35 ft/lbs
Radiator mounting nuts = 95 in/lbs
Rear seal mounting = 7 ft/lbs
Refrigerant compressor lines - flange mounting = 15 ft/lbs
Refrigerant compressor mounting = 35 ft/lbs
Rocker level nut = 18 ft/lbs
Rocker support = 18 ft/lbs
Starter mounting = 32 ft/lbs
Starter battery (positive) cable nut = 16 ft/lbs
Starter solenoid nut = 44 in/lbs
Tappet cover / fuel drain line supports = 18 ft/lbs
Thermistor = 18 ft/lbs
Thermostat housing = 18 ft/lbs
Throttle bracket mounting to mounting bracket = 18 ft/lbs
Throttle rod mounting to throttle lever nut = 7.5 ft/lbs
Timing pin flange mounting = 44 in/lbs
Torque converter access cover plate mounting = 35 in/lbs
Transfer case linkage bracket mounting / trans = 30 ft/lbs
Transfer case mounting to transmission = 35 ft/lbs
Trans cooler tubing mounting to oil pan flange = 18 ft/lbs
Trans kickdown cable bracket mounting / trans = 50 ft/lbs
Trans mount mounting to trans (manual) = 50 ft/lbs
Trans mount through bolt mounting (manual) = 50 ft/lbs
Spring clamp U-Bolt nuts = 110 ft/lbs
Spring front nut/bolt to frame = 255 ft/lbs
Spring shackle nut/bolt upper/lower = 160 ft/lbs